SCST1133 · Topic 01

Advanced Chip Manufacturing

Follow an integrated circuit from design and silicon wafer processing to packaging and final testing.

01Introduction to Computer and System
Advanced hardware

Advanced chips require an entire manufacturing ecosystem

Lithography is critical, but it operates alongside deposition, etching, doping, metrology, testing and packaging.

Semiconductor manufacturing journey
Figure 23. Chip fabrication repeatedly builds and patterns microscopic layers before testing and packaging.

Simplified manufacturing journey

StagePurpose
DesignDefine the architecture, logic and physical circuit layout.
Wafer preparationCreate an exceptionally pure and flat silicon surface.
DepositionAdd thin layers of conducting or insulating material.
PhotolithographyTransfer circuit patterns using light and a reticle.
Etching and dopingRemove selected material and modify electrical properties.
InterconnectionCreate metal pathways between components.
Wafer test and dicingIdentify working dies and separate them.
Packaging and final testProtect the die, provide connections and verify operation.

Important clarification

A fabrication plant uses many specialised systems. No single machine completes the entire chip.